INTAT Production Process

Our process begins by melting iron utilizing our five 10 ton medium frequency melting furnaces, two 50 ton channel holding furnaces and another 65 ton channel holding furnace.

Followed by our molding process utilizing a Disamatic 240A (with a 750mm x 600mm mold size) in Plant 1 and a Disamatic 2013 Mark 5 (with a 650mm x 535mm mold size) in our Plant 2 facility.

Our in‑house core department uses the Isocure process with four Laempe machines.

For quality tests we can utilize the following equipment: Baird 26‑element spectrometer, Baird 11‑element spectrometer, CMM layout machines, Surface tester, Realtime X‑ray machine, Brinell Hardness machine, Vickers Hardness machine and Leco carbon sulfur analysis machines.

Melting

Plant 1
(3) 10-ton Medium Frequency Melt Furnaces
(2) 50-ton Channel Holding Furnaces
Melting

Plant 2
(2) 10-ton Medium Frequency Melt Furnaces
(1) 65-ton Channel Holding Furnace
Molding

Plant 1
DISA 240A Molding Machine
Molding

Plant 2
DISA 2013B Molding Machine
Pattern & Layout

2) CMM Layout Machines
Pattern & Layout

(1) Faro Arm 3D Scan System
Pouring

Plant 1
(2) Sinto Lip Pour Units
Pouring

Plant 2
(1) Inductotherm Pressure Pour Unit
Sand

Plant 1
Speed Mullor & Hartley Control
Sand

Plant 2
Speed Mullor & Hartley Control
Shot Blast

Plant 1
(3) Sinto Barrel Blast
Shot Blast

Plant 2
(1) Pangborn Continuous Blast
Core

(4) Laempe Isocure Core Machines
Core

(1) Dry Ice Blast
Finishing

(5) Hydraulic Trimming Presses
Finishing

(1) Robotic Grind Unit
(1) Sinto Barrinder
Manual Grinding Cells with UT capability
Spectro Lab

Baird Spectrovac 26 Element Spectrometer
ARL 11 Dietert Spectrometer
(2) Leco Carbon Sulfur Analysis Machine
Sand Lab

Dietert Universal Sand Tester
Dietert 3Ram