Plant 1
Melting
(3) 10-ton Medium Frequency Melt Furnaces and (2) 50-ton Channel Holding Furnaces.
Foundry & Quality Capabilities
Our Process
From melting and molding through finishing and laboratory verification, INTAT's two-plant operation is built around repeatable automotive production.
Production Overview
A connected manufacturing process.
INTAT begins with iron melting, continues through DISA molding and in-house Isocure core production, and supports final product quality with dimensional and metallurgical testing.
Melting
Plant 1
(3) 10-ton Medium Frequency Melt Furnaces
(2) 50-ton Channel Holding Furnaces
Melting
Plant 2
(2) 10-ton Medium Frequency Melt Furnaces
(1) 65-ton Channel Holding Furnace
Molding
Two Production Systems
Plant 1: DISA 240A Molding Machine
Plant 2: DISA 2013B Molding Machine
Foundry Operations
Equipment across the production flow.
Plant 2
Melting
(2) 10-ton Medium Frequency Melt Furnaces and (1) 65-ton Channel Holding Furnace.
Plant 1
Molding
DISA 240A Molding Machine.
Plant 2
Molding
DISA 2013B Molding Machine.
Pattern & Layout
(2) CMM Layout Machines support dimensional verification.
3D Scanning
(1) Faro Arm 3D Scan System.
Plant 1
Pouring
(2) Sinto Lip Pour Units.
Plant 2
Pouring
(1) Inductotherm Pressure Pour Unit.
Plant 1
Sand
Speed Mullor & Hartley Control.
Plant 2
Sand
Speed Mullor & Hartley Control.
Plant 1
Shot Blast
(3) Sinto Barrel Blast systems.
Plant 2
Shot Blast
(1) Pangborn Continuous Blast system.
Core
(4) Laempe Isocure Core Machines.
Core Finishing
(1) Dry Ice Blast system.
Finishing
(5) Hydraulic Trimming Presses.
Grinding
Robotic grind, Sinto Barrinder, and manual grinding cells with UT capability.
Spectro Lab
Baird Spectrovac 26 Element Spectrometer, ARL 11 Dietert Spectrometer, and Leco carbon sulfur analysis.
Sand Lab
Dietert Universal Sand Tester and Dietert 3Ram.
Quality Verification
Measure, analyze, verify.
Quality capabilities include spectroscopy, CMM layout, surface testing, real-time X-ray, Brinell and Vickers hardness testing, and carbon/sulfur analysis.