INTAT Production Process

Our process begins by melting iron utilizing our five 10 ton medium frequency melting furnaces, two 50 ton channel holding furnaces and another 65 ton channel holding furnace.

Followed by our molding process utilizing a Disamatic 240A (with a 750mm x 600mm mold size) in Plant 1 and a Disamatic 2013 Mark 5 (with a 650mm x 535mm mold size) in our Plant 2 facility.

Our in‑house core department uses the Isocure process with four Laempe machines.

For quality tests we can utilize the following equipment: Baird 26‑element spectrometer, Baird 11‑element spectrometer, CMM layout machines, Surface tester, Realtime X‑ray machine, Brinell Hardness machine, Vickers Hardness machine and Leco carbon sulfur analysis machines.

  • Melting

    Plant 1

    (3) 10-ton Medium Frequency Melt Furnaces
    (2) 50-ton Channel Holding Furnaces

  • Melting

    Plant 2

    (2) 10-ton Medium Frequency Melt Furnaces
    (1) 65-ton Channel Holding Furnace

  • Molding

    Plant 1

    DISA 240A Molding Machine

  • Molding

    Plant 2

    DISA 2013B Molding Machine

  • Pattern & Layout

    2) CMM Layout Machines

  • Pattern & Layout

    (1) Faro Arm 3D Scan System

  • Pouring

    Plant 1

    (2) Sinto Lip Pour Units

  • Pouring

    Plant 2

    (1) Inductotherm Pressure Pour Unit

  • Sand

    Plant 1

    Speed Mullor & Hartley Control

  • Sand

    Plant 2

    Speed Mullor & Hartley Control

  • Shot Blast

    Plant 1

    (3) Sinto Barrel Blast

  • Shot Blast

    Plant 2

    (1) Pangborn Continuous Blast

  • Core

    (4) Laempe Isocure Core Machines

  • Core

    (1) Dry Ice Blast

  • Finishing

    (5) Hydraulic Trimming Presses

  • Finishing

    (1) Robotic Grind Unit
    (1) Sinto Barrinder
    Manual Grinding Cells with UT capability

  • Spectro Lab

    Baird Spectrovac 26 Element Spectrometer
    ARL 11 Dietert Spectrometer
    (2) Leco Carbon Sulfur Analysis Machine

  • Sand Lab

    Dietert Universal Sand Tester
    Dietert 3Ram